Manufacturing: Touchless AP with IDP (80% STP)

Automated invoice processing in manufacturing

A global discrete manufacturer transformed Accounts Payable by combining Intelligent Document Processing (IDP) with RPA to achieve 80% straight‑through processing on PO and non‑PO invoices. The initiative cut cycle time by 52%, improved discount capture, and delivered audit‑ready logs for every posting, spanning multiple plants and a diverse supplier base.

Pain Points

  • Highly variable invoice formats with frequent supplier layout changes.
  • Manual 3‑way match against PO and GRN with inconsistent exception handling.
  • Fragmented approval flows and poor visibility into aging invoices.
  • Missed early‑payment discounts and duplicate detection gaps.

End‑to‑End Solution

The solution unifies capture, validation, match, and post. IDP models extract header and line items with confidence scores; bots validate vendor master, PO/GRN status, and tax rules; exceptions land in a single queue with ownership and turnaround metrics. Posting occurs via ERP adapters with rollback safety and complete traceability.

StageAutomationOutcomes
CaptureEmail inbox → IDP classify & extract>95% field coverage at ≥0.9 confidence
ValidateVendor, PO, GRN, tax rulesEarly error detection; duplicates flagged
Match3‑way match with tolerances & line‑level variance80% STP; exceptions routed with context
PostERP adapter with rollback and logsAudit‑ready; GL integrity preserved

Business Impact

80%
STP rate
52%
faster cycle
100%
posting traceability

Controls & Governance

  • Tolerance rules and segregation of duties (SoD) enforced by role.
  • Exception SLAs with escalation paths and dashboarded visibility.
  • Immutable logs with invoice images, approver, and posting reference.